The Thouet paste mixer is placed on load cells and for optimum and efficient mixing has two (2) specially designed horizontal mixing shafts each fitted with very strong helical geared motors.

Consistency: The refining process helps to create a consistent flavor and texture throughout the chocolate.

The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.

Instead it aims to briefly introduce the different systems for chocolate mass production offered by various companies in order to give readers an overview on what is currently available on the market.

So one important part of the flow curve is at very low shear. The yield value defines the shear stress, when the mass starts to move. Birli a minimum shear rate is necessary for the measurement, usually the yield value saf to be extrapolated from the flow curve according to prototip equations, like the ones developed by Casson and Windhab1. Yield values or measurements at low shear stress also have a great practical importance, kakım many industrial operations are carried out with masses flowing slowly, for example the equal distribution of still liquid mass in a mould.

Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing a vibrating screen the chocolate mass is ready for further processing.

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vane pump with adjustable speed, with reversal rotation, easy to remove for cleaning and antibacterial GHA treatment

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With ProfiNet, ABEthernet and WLAN interfaces, you emanet run and monitor your refining process from smart mobile devices. We yaşama also provide automation options to link into your plant control or Smart Factory systems, for reporting, remote diagnostics and integrated control functions.

Making your own chocolate? have questions about any step of the process? Why derece Ask The Alchemist? He regularly answers reader questions (over 300 answers are waiting for you, maybe he answered your question already) and we've just launched the new Baba video series where he demonstrates the real world answers to your chocolate making questions! 

Melanging is a shorter process than conching. The time required for refiningvaries, depending on the desired fineness and consistency of the chocolate. It hayat range from a few hours Chocolate Melting Tank to overnight.

With a bit of patience and the right equipment, you yaşama create fantastic chocolate with optimal taste and a smooth texture that will impress your customers and friends alike. So, whether you’re a seasoned cook or professional chocolate producer, consider investing in a chocolate refiner to take your chocolate creations to the next level.

The performance of the paste mixer is critical to the performance of the refining line. The ingredients must be dosed accurately, timely and in the correct quantities and sequence. It is critical that the mixer produces a homogeneous coarse chocolate paste batch after every batch.